ABS Profile

Hayat Kalıp designs and manufactures high-precision extrusion dies for ABS profile production, delivering dimensional accuracy, excellent surface quality, and stable long-term operation.

ABS is a demanding material. Its flow behavior, shrinkage characteristics, and temperature sensitivity require precise die geometry and correct internal pressure distribution. Our engineering team analyzes each profile cross-section and optimizes the flow channels to ensure balanced material flow and uniform wall thickness across the entire profile.

Through advanced flow simulation, optimized calibrator compatibility, and carefully selected tool steels, our ABS profile dies support smooth extrusion, reduced internal stress, and minimized deformation during cooling. The result is consistent production, fewer adjustments on the line, and lower scrap rates.

Each extrusion die is tailor-made according to:

• profile complexity

• production speed

• extruder capacity

• cooling and calibration system

From 3D design and CNC machining to in-house testing and final adjustment, every die is manufactured under strict quality control. Before delivery, the die is trial-run to ensure stable output and easy start-up at the customer’s facility.

Hayat Kalıp provides not only a mould, but a complete production solution. Our technical team supports installation, start-up, and process optimization to help customers achieve maximum efficiency and reliable mass production.

If you are planning a new ABS profile or struggling with unstable extrusion, contact us to develop the most suitable die solution for your production line.